Staff Process Engineer, DFX-NPI

A new paradigm of computing

Magic Leap is a pioneer in Augmented Reality (AR) optics, display systems, platforms, devices services, prototyping and manufacturing capabilities. We are known for our unmatched optics stack and have developed ultra-lightweight waveguides and display systems that advance what is possible in AR. With more than a decade of experience in AR innovation, we have made groundbreaking advancements in text legibility, color fidelity and rich digital content visuals while continually expanding the field of view to create engaging, immersive AR experiences. 

Magic Leap could be your place if you want to be part of a united team where everyone is empowered and trusted to make an impact. At Magic Leap, you can explore innovative solutions and use your talents to solve real-world problems. Working alongside industry experts, you can grow your skills while helping make our technology available to millions of people as a partner in the mixed reality (XR) ecosystem.  We know that successful change and progress accelerates diverse perspectives. As we shape our future, everyone's voice matters. Together, we can reimagine the world of work and, with our bold partners, make the impossible possible.

The opportunity 

As a Staff Process Engineer, DFX-NPI, focused on mechanical systems, you’ll play a pivotal role in developing and scaling high-performance, high-volume products. You'll work at the cutting edge of technology alongside experts in mechanical, electrical, optical, and systems engineering.

This is a hands-on, high-impact role where you'll help bridge the gap between design and manufacturing, ensuring products are optimized for quality, cost, and scalability. You'll work as an individual contributor on our cross-functional New Product Introduction (NPI) team, from concept through to production ramp.

Location: This position requires being fully on-site at our Plantation, FL (HQ) facility, to ensure seamless collaboration and hands-on support for daily operations. Relocation assistance is available for non-local candidates.

What you’ll do 

• Design, develop, and optimize volume manufacturing processes, including the creation and execution of comprehensive qualification plans.
• Lead product and process improvements by driving critical design changes that enhance performance, quality, and manufacturability.
• Research, identify, and specify best-in-class equipment, ensuring alignment with production goals and technical requirements.
• Develop and implement equipment acceptance testing protocols, collaborating closely with vendors to refine and customize equipment solutions as needed.
• Coordinate production ramp readiness activities by partnering with mechanical, electrical, optics, systems, and operations engineering teams to ensure seamless scale-up.
• Lead cross-functional teams in root cause analysis and problem-solving efforts for opto-mechanical and electrical components or devices, ensuring timely resolution of manufacturing and product issue

The experience you bring

• 8+ years of industry experience in consumer electronics, compact imaging systems, and optical systems, with a strong focus on high-volume manufacturing environments.
• Bachelor’s degree in Mechanical Engineering with extensive expertise in mechanical product design and system integration.
• In-depth knowledge of fabrication methods, including injection molding, sheet metal fabrication, die casting, and lens manufacturing, particularly for consumer electronics and imaging systems.
• Proficient with Creo (preferred), and skilled in FMEA, tolerance analysis, and Geometric Dimensioning and Tolerancing (GD&T).
• Experienced with SMT and PCB technologies across process development, design considerations, and failure analysis.
• Well-versed in Six Sigma methodologies, including DMAIC, Cp/Cpk analysis, Measurement System Analysis (MSA), and Process Tuning (PT).
• Strong skills in data analysis and process qualification to support product development and manufacturing excellence.
• Hands-on experience with production ramp-up of high-volume products in domestic and international factory settings.
• Ability to thrive in dynamic and creative environments, demonstrating confidence, adaptability, and a solutions-driven approach.

It’s exciting if you also have

• 10+ years of industry experience in consumer electronics, compact imaging systems, and optical systems, with a strong focus on high-volume manufacturing environments.
• Experience with automated adhesive and glue dispensing solutions, including equipment selection, process development, and optimization.
• Experience in designing, fabricating, and qualifying manufacturing fixtures to support assembly, testing, and process validation.

Additional Requirements

• Flexibility to travel up to 25% to support activities across Magic Leap locations and vendor sites globally.